EV Connector Electronic Lock Durability Testing Equipment IEC 62196-1
Complied Standards & Clauses
Conforms to IEC62196-1:2022, etc.
Equipment Overview
Ensure the safety and reliability of your EV charging connectors with our EV Charging Gun Lock Mechanism Tester. Designed for full-range performance and durability evaluation, it simulates real-world conditions—mechanical stress, electrical load, thermal influence, emergency unlocking, and extreme cycles.
Featuring high-precision sensors, Mitsubishi PLC intelligent control, and universal fixtures for GB, EU, and US connectors, it delivers fast, accurate, and automated testing. Fully compliant with GB/T 20234.1-2023 and IEC 62196-1:2022, this tester is the perfect solution for R&D centers, certification labs, and EV equipment manufacturers seeking reliable performance data and enhanced product safety.
Technical Parameters
| Electronic locking device applies force | Equipped with a force-applying device for the locking lever mechanism of the electronic locking device, the force-applying device can clamp the end of the locking lever and apply axial thrust or tension. The force measurement range is required to meet (0~50) N, the indication error ≤ ±0.5% F.S., the resolution ≤ 0.1 N, and the force application rate can be adjusted to maintain a constant force value. The force-applying device can measure the displacement of the stressed part and the position of the locking lever, and the displacement measurement range is required to meet (0~50) mm. |
| Security Protection | Grounding protection, short circuit protection, overload protection |
| Electrical control method | Mitsubishi PLC intelligent integrated control, 7-inch color human-machine interface operation |
| Operating mode | Manual or programmable operation |
| DC power supply | (30V/10A) DC, voltage accuracy better than 0.5 class, resolution ≤0.1V |
| Test Function | Equipped with top-bar electronic lock testing function |
| Electronic locking device unlocking | It features manual unlocking of the electronic locking device and adopts an electronically controlled automatic operation mode. Programming is implemented to meet the normal operation (lifespan) requirements of the electronic locking device. The unlocking force requirement is (0~100) N, the indication error is ≤±0.5% F.S., and the resolution is ≤0.1 N. |
| Clamps | a) Meets the requirements for independent electronic locking devices or general-purpose fixtures; b) Meets the requirements for universal AC/DC charging interfaces according to national, American, and European standards. |
| Polarity conversion | The PLC program automatically switches, and switches 1s after detecting the electronic lock status feedback. |
| Function | It is equipped with a 1-200mA adjustable load current and a monitoring device that provides feedback on the electronic lock unlocking/locking signal, recording the signal on/off status and number of times. |
| Workstation | Single workstation |
| Interval time | Interval time: can be set arbitrarily within the range of (0~200) s, resolution ≤1s, 1-200mA adjustable load current to cooperate with the operation; |
| Fault diagnosis | Built-in signal feedback detection, automatic shutdown in case of abnormality |
| Number of trials | Arbitrarily set within the range of (0~99999) times. |
| Test Project | a) Normal operation (lifespan) test of the electronic locking device b) Manual emergency unlocking test of the electronic locking device c) Extreme condition cycle life test of the electronic locking device |
Details
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EV Connector Electronic Lock Durability Testing Equipment IEC 62196-1 Images
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